Injection Molding Production Process Engineering Supervisor

Summary

The Production Process Engineering Supervisor assists in overseeing the continuous improvement of the manufacturing processes, including planning, designing, modifying, optimizing, troubleshooting and monitoring production processes.  The Production Process Engineering Supervisor directs a team of molding employees in the areas of production, safety, and quality.  They will assign and organize work, training employees, and maintain a productive work environment in order to meet established production schedules.  Must be shop floor orientated and provide “hands-on” product/process support for all reports on a daily basis. This individual will be the driver behind product/process safety, quality, delivery and morale.   This candidate is a strategic visionary with sound technical skills, analytical ability, good judgment and strong operational focus. 

Core Competencies 

• Customer Focus
• Time Management
• Creative & Innovation Thinking
• Problem Solving
• Accountability & Dependability
• Research & Analysis
• Decision Making & Judgement
• Ethics & Integrity
• Planning & Organization
• Mathematical Reasoning
• Enforcing Laws, Rules & Regulations
• Mediating & Negotiating
• Coaching & Mentoring
• Communication
• Energy and Stress 
• Team Work    

Job Duties

• Supervise, plan and coordinate Molding operations on assigned shift to maintain production schedules, quality and cost standards, and maximize efficiency. 

• Support the Process and Quality Department staff by providing ongoing training and development.
• Lead engineering activities in the design, optimization and trouble-shooting of new processes and improvements in existing processes.
• Manage process documentation; responsible for maintaining up-to-date and accurate work instructions, process control plans and standard operating procedures
• Troubleshoot complex manufacturing process performance issues; provide technical guidance to team members
• Own Manufacturing and Quality processes under scope of responsibility by initiating, coordinating and enforcing project, operational and personnel policies and procedures
• Initiate, implement, and supervise Continuous Improvement efforts, Root Cause Analysis and, Lean and Six Sigma initiatives and lead projects that improve efficiency and/or reduce operation expenses
• Continuously focus on production efficiency, identify causes of downtime and proactively identify opportunities for improvement in product quality and productivity while driving out cost
• Collect and report data related to daily/weekly/monthly operating performance to management.
• Provide support to the area team to manage abnormal situations/issues, troubleshooting, etc. on a 24/7 basis as needed
• Work jointly with engineers, operators, maintenance, and supervisors to develop and implement process improvements
• Maintain documentation compliance for the Process, Health and Safety, and Quality Department
• Complete all other assigned duties, as needed
• Daily set-up control and mold change improvement/mold change time reduction, cycle time improvement, scrap reduction, new and current injection process and robot programs development and improvements.
• Schedules and assigns personnel to work according to the demand of the manufacturing schedules.
• Processing and troubleshooting of molding machines based on material and part being produced.
• Develop and modify robot programs to handle parts without causing damage to the equipment or parts.
• Knowledge of plastic material and their behaviours.
• Responsible for monitoring adherence to the company safety program by all employees and subcontractors.
• Perform additional assignments per Manager’s direction.
• Lead and/or participate on teams with safety, technical, management, and other team members.
• Position availability is on Midnight Shift (11:00 P.M. – 7:00 A.M.).

Requirements

• Minimum five (5) years’ experience in injection molding operations or equivalent combined education and experience.
• Minimum three (3) years of experience leading/supervising/managing high-performance teams in a similar environment
• Lean Six Sigma training/certification preferred
• Strong organizational skills.
• Strong communication skills (both verbal and written).
• Proficiency with database applications and administration systems, specifically Microsoft Office.
• Ability to work effectively alone and prioritize.
• Must be a highly motivated, service and team-oriented individual with an attention to detail.
• Enthusiasm for challenge and new initiatives are prerequisites.
• Strong analytical ability
• Supervisory and interpersonal skills are required
• Troubleshooting ability is required
• Strong decision making and problem solving skills
• Demonstrated good internal customer service skills
• Proven good presentation skills.
• Ability to manage multiple projects.
• Detail oriented
• Good computer skills